Compressed Air, Piping Layouts, and Everything In Between


Across the nation, nearly 70% of all manufacturers have a compressed air system set up. Even though it is clear that these types of systems are prevalent across the nation the average person knows very little about compressed air. This is why there are so many experts that work to understand and comprehend the compressed air piping layout.

Just about 90% of the electrical energy that is used by an air compressor is used to convert the air into heat. This is just one function of an air compressor and is one of the ways in which these machines can be slightly confusing. Here are all of the facts on compressed air piping layout and what it means to the average person.

If there is a leak in your compressed air piping layout then you should get a professional to help you out as soon as possible. When there are leaks in a compressed-air system it can be incredibly costly. Even a hole that is less than an inch in size in a 100 PSI system can cost you nearly $1,2000 per year in terms of wasted energy. This number should show you just why it is importnat to make sure that all leaks are fixed.

Luckily enough, compressed air piping layout can be something that has a good path in terms of saving energy. The United States Department of Energy has conducted energy audits around these types of machines. These audits suggest that over 50% of all compressed air systems as small to medium-sized industrial facilities have energy conservation opportunities. This means the air system will operate on a lower level of energy to save money.

Any pressure that is lost in a well-designed system is going to be less than 10% of the compressor’s discharge pressure. The compressor’s discharge pressure can be found on the gauge on the outlet of the compressor. There is no doubt this is confusing so do not be afraid to seek out help from experts when dealing with a compressed air piping layout.

If you are someone that finds that the pressure loss in your compressed air piping layout is greater than 10% you need to check out the system. Be sure to check out the distribution system to identify areas that are causing these excessive pressure drops. When your compressor pressure has a decrease in two pounds-per-square-inch it can do serious damage to your operating costs, dropping it by nearly 2%.

If your compressed air piping layout is taking in the cooler air then that means it is taking in denser air. Compressors are known to use less energy to produce the required pressure. So for example, if 90 degrees Fahrenheit intake air is tempered with some cooler air that comes from another source then a 20 degrees Fahrenheit temperature will drop the operating costs by nearly 4%.

If there is not an air tank with your air system then you should add one to help buffer short-term demand changes and reduce the cycling of the compressor from turning on and turning off. The tank that is attached to the compressor is sized to the power of the compressor. That is why dealing with a compressed air piping layout can be so tricky!

A heat recovery unit that has been well-designed help recover anywhere between 50% to 90% of this heat for heating air or water. Just about 50,000 British Thermal Units per hour can be available per 100 centimeters of compressor capacity when running at a full load. This can be incredibly difficult to understand and that is why you may need an expert to help you with your compressed air piping layout.

In Conclusion

If you are having issues with an air compressor then you shold make sure you bring in an expert to help you out. This is important because if you do not do this you can easily end up making your situation worse. There is no shame getting help when you need it especially when dealing with this type of machinery!

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